Panasonic Industry / Automation Controls
Panasonic Industry / Automation Controls

PV240

  • Basic Information

  • Applications

  • System Configuration

  • Order guide

  • Specifications

  • Dimensions

  • Software

Discontinuation plan

Last time buy (JST)

March 31, 2025

- Please contact us for recommended substitutes.

- The following applicable products and options are available continuously.
Lens for 2-megapixel camera, Adapter rings

Please note that due to various reasons, the order end date may be brought forward.

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Basic Information

Solve alignment problems

CE,UKCA Approved

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Applications

Applying LCD and film

Applying LCD and film

Crimping LCD and film boards

Crimping LCD and film boards

IC tray positioning

IC tray positioning

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System Configuration

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Order guide

Controller unit

Product NameSpecificationPart No.
PV240

PhotoMOS relay output, 2-camera type

ANPV0242ADP

Cameras and Camera cables

Product NameSpecificationPart No.
0.3M Color camera0.3MANPVC2040
0.3M Color compact camera0.3MANPVC6030
2M Color camera2MANPVC2260
0.3M Grey camera0.3MANPVC1040
0.3M Grey compact camera0.3MANPVC5030
2M Grey camera2MANPVC1210
4M Grey camera4MANPVC1470
Camera cable3m 9.8 ftANPVC8103
5m 16.4 ft (Note 1)ANPVC8105
10m 32.8 ft (Note 1)ANPVC8110
Flexible 3m 9.8 ftANPVC8103R
Flexible 5m 16.4 ft (Note 1)ANPVC8105R
Flexible 10m 32.8 ft (Note 1)ANPVC8110R
For compact camera 3m 9.8 ftANPVC8203
For compact camera 5m 16.4 ftANPVC8205
For compact camera 10m 32.8 ftANPVC8210

(Note 1):It can not be used in combination with the 4M grey camera (ANPVC1470).

Keypads

Product NameSpecificationPart No.
Keypads3 m 9.8 ft, CE productANPVP03
10 m 32.8 ft, CE productANPVP10

Lens

Product NameSpecificationPart No.
For 0.3M cameraf=6 C mount lens with lockANB842NL
f=8.5 C mount lens with lock (Note 1)ANB843L
f=16 C mount compact lens with lockANB845NL
f=25 C mount compact lens with lockANB846NL
f=50 C mount lens with lockANB847L
f=16 C mount ultra compact lens with lock (Note 1)ANM88161
f=25 C mount ultra compact lens with lock (Note 1)ANM88251
f=50 C mount compact lens with lockANM88501

(Note 1):It can not be used in combination with the 0.3M grey compact camera.

Product NameSpecificationPart No.
For 2-megapixel cameraf=16 C mount lens with lockANPVL162
f=25 C mount lens with lockANPVL252
f=50 C mount lens with lockANPVL502

Adapter rings

Product NameSpecificationPart No.
C mountRing set (40/20/10/5/1/0.5 mm 1.58/0.79/0.39/0.20/0.04/0.02 in, each 1 pc.)ANB848
5 mm 0.20 in adapter ring, 1pc.ANB84805

Monitors and Monitor cables

Product NameSpecificationPart No.
XGA monitor24 V DC, 10.4 inchesANPVM11021
For XGA monitorMonitor cable: 3 m 9.8 ftANMX83313
Monitor cable: 5 m 16.4 ftANMX83315

Others

Product NameSpecificationPart No.
Attachment bracket4 attachment bracket for 4M grey cameraANPVH005

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Specifications

Functional specifications

ItemSpecifications
CPU32-bit, RISC CPU & DSP
Input/outputCamerasUp to two cameras selected from among 0.3M grey/grey compact/color cameras (640 x 480),
0.3M color compact camera (640 x 478) and 2M grey/color cameras (1,600 x 1,200) can be connected.
Up to two 4M grey cameras can be connected. (Note 1)
Monitor outputAnalog RGB (640 x 480) output
Memory cardSD/SDHC memory card
PLC communication compatible models
(RS-232C)
・Panasonic Industry : FP series
・OMRON : C, CV, and CS1 series
・Mitsubishi Electric : A, Q, FX, and FX2N series
・Fuji Electric : MICREX-SX SPH series
・Allen-Bradley : SLC500 series
Modbus RTU compatible (performance confirmed with Siemens S7-1200)
PLC communication compatible models
(Ethernet)
・Panasonic Industry : FP series, ET-LAN unit
・Mitsubishi Electric : Q series
・Yokogawa Electric : FA-M3 series
PLC communication commandSpecifiable external command instruction using PLC communication Command input format: polling / parallel input
Parallel14 inputs / 15 outputs
Keypad inputConnector for dedicated keypad (ANPVP**), 1 channel
USBUSB 2.0, A-B type (Only PVWIN200)
Menu displayFour languages (five fonts), Switchable (Japanese, English, Korean, Traditional Chinese and Simplified Chinese)
Monitor displaySplit-screen display of up to two camera images, Zoom function (2 to 400%)
Image display: Through/Memory/NG object images
Display effects: Greyscale/Slice level group/Preprocessing group/Color/Extraction and binary/Grey
conversion image, Display area (640 x 480)
Processing methodsGreyscale processing/Thresholding processin/Color extraction/Grey conversion
Processing resolution2M camera (grey/color): 1,600 horizontal x 1,200 vertical pixels
0.3M camera (grey/grey compact/color): 640 horizontal x 480 vertical pixels
0.3M camera (color compact): 640 horizontal x 478 vertical pixels
4M camera (grey): 2,048 horizontal x 2,048 vertical pixels
Trigger inputSelect from: All cameras or detection trigger
Number of connected camerasUp to two cameras
Camera connectionConnection by Power Over Camera Link (PoCL)
Capture methodFrame shooting only. Capable of partial capture of one point
In partial capture mode, the minimum capture area to be set for the 0.3M/4M camera is
one line, and that for the 2M camera is 100 lines.
(The area can be set in increments of one line for the grey camera, and two lines for the color camera.)
Shutter speed30 μs to 1,000 ms (Set in increments of 10 μs)
However, 0.3M grey compact camera is 100μs to 500 ms (Set in increments of 10μs)
Gain setting range1.0 to 5.0
Number of product types256 types max. (depends on setting data)
PasswordSwitching from the current operating screen to the setup screen can be password controlled (within 15 characters).
Administration classification: invalid/valid (limit setting screen transition and limit regular menu switching)
Inspection functions
(Checkers)
1,000 checkers/product type max., including those for geometry calculation and character/figure drawing (depends on setting data)
Position adjustment, Position rotation adjustment, Rotation adjustment area size adjustment, Line, Binary window, Grey window, Binary edge, Grey edge, Feature extraction, Smart matching, Contour matching, Flaw detection, Connector (binary window), Connector (grey window), Connector (grey edge), Smart edge (circles), Smart edge (line), Color window
* Number of range masks: 16 ranges/checker
* Maximum registrable number of smart matching and contour matching templates: 2,000 pcs.
Geometry calculation1,000 checkers/product type max., including those for inspection functions and character/figure drawing (depends on setting data)
Eight calculation functions (distance between two points, intersection of two lines, median lines of two lines, perpendicular distance, approximate straight line, approximate circle, and approximate ellipse)
Character/Figure drawingUp to 10,000 characters/graphics (1,000 checkers x 10)/product type can be displayed on the images (depends on setting data).
Inspection operation modeSequential processing: After completing the result output, the next image capture for inspection can be started.
Parallel processing: After the capture and the synchronized output of results of the previous inspection are completed, the image capture process for the next inspection is ready to start, and then the capture and inspection results output are processed concurrently.
Slice level group16 group/camera, 256-grey scale (0 to 255)
Image preprocessPreprocessing selections: Grey conversion / Color extraction / Grey preprocessing
Grey conversionAvailable only when a color camera is connected. For each product type, 16 groups/camera
Each R/G/B value setting for grey conversion can be changed within the range of -1,000 to 1,000.
Color extractionAvailable only when a color camera is connected. Color extraction mode: Selectable between high speed and expansion
Number of extractable colors;
High speed: A total of 16 colors when one camera is connected and eight colors when two cameras are connected.
Expansion: A total of 128 colors when one camera is connected and 64 colors when two cameras are connected.
Only eight registered colors can be selected from one checker.
Grey preprocessingFor each product type, 16 groups/camera, 10 stages max.
Preprocessing filters: 21 types
(Dilation, Erosion, Erosion → Dilation, Dilation → Erosion, Auto correction, Grey cut, Area averaging, Correction settings, Median, Smoothing, Sobel, Prewitt, Laplacian, Edge extraction X, Edge extraction Y, Sharpen, Tophat, Dynamic, Grey difference, Rotation, and Reflect)
Numerical calculation1,000 formulas/product type max., including those for judgement output (depends on setting data)
Calculations involving output values of inspection functions
OperatorsFour fundamental operations (+, -, x, ÷), Bracket operations, Trigonometric functions (14 types), Comparison functions (6 types), Math functions (15 types), Geometry functions (18 types), Coordinate conversion functions (8 types)
Statistic data operation itemsScan count/OK count/NG count/Average/Variance/Max./Min./Range/OK average/OK variance/OK judgment max./OK judgment min./OK range/NG average/NG variance/NG judgment max./NG judgment min./NG range User limit: 1,000 items /product type max.
Other operation itemsPrevious data of numerical calculation and judgment results, general-purpose registers
Number of reference operators16 items/formula max.
Judgement output1,000 formula/product type max., including those for numerical calculation (depends on setting data)
Substitution for and logical calculation of judgement results from checkers and numerical calculations
OperatorsNOT/AND/OR/XOR/Brackets
Number of reference items16 items/formula max.
OthersTotal judgment conditions, save image conditions, Image output conditions,
parallel output setting (8 outputs from OUT0 to OUT7 and 16 outputs from OUT0 to OUT15, or all setting output)
Collective movingCollective movement of set checkers in units of position/rotation adjustment groups Specify the "Move" or "Not move" option for each checker type.
However, position and rotation adjustment checkers cannot be moved.
Marker8 markers/product type max. for each camera, Graphic display on the operation screen, Selectable from six colors
ShapesRectangle/Circle, Ellipse/Polygon/Line/Cross
Data R/WTwo-window display of up to 80 (5x16) cells/product type on screen in table form in RUN mode
Substitution of title input, checker conditions/results, numerical calculation results, numerical calculation judgment results, judgment results, statistical results possible. Change of upper/lower limits of numerical computation in the table in RUN mode possible.
Select menuMaximum registrable number of arbitrary setup items in setup screen on menu: 16 items x 50 pages/type.
Registration informationButton / Text / Page move / Separator
Button allocation methodFUNC key for item / Selection from list
OthersPage name registration possible
CalibrationCoordinates, coordinate origin, horizontal and vertical coefficients can be set for each camera to obtain actual dimensions for each product type.
Processing methodUnit conversion / 1 point coordinate conversion / 2 point coordinate conversion / 3 points coordinate conversion
Operation methodStatic / Dynamic
Standard registrationArbitrary position / Smart matching / Contour matching / Intersection / Centre of circle / Feature extraction
Conversion dataCoordinates, coordinate origin, horizontal and vertical coefficients can be set for each camera to obtain actual dimensions.
OthersComment input
Template re-registration settingsPositionSet position/Adjusted position
DisplayYes/No
Execution modeAll executionExecution of all checkers
Branch executionDestination blocks (0 to 9) can be set.
Designated executionBlocks to be executed (0 to 9) can be set.
External input/output functions (Note 2)○: Applicable, ×: InapplicableParallelSerialEthernetSD memory card
InputInspection start instruction
Re-inspection start instruction
Product type change instruction
Template re-registration instruction
Display layout switch instruction
Operation/stop switch instruction
Statistics reset instruction
Error reset instruction
Instruction to save setting data in the built-in memory
Instruction to save setting data in the SD memory card
Instruction to read setting data from the built-in memory
Instruction to read setting data from the SD memory card
Instruction to cancel the saving/reading of setting data
Instruction to save the image memory in the SD memory card
Instruction to erase the image memory
Instruction to print the screenshot
Inspection/processing cancellation instruction
Instruction to save the latest inspection image××
Instruction to read/change the set value×
Instruction to prohibit the keypad screen operation×
Keypad emulation instruction×
PLC communication command read instruction××
OutputScanning operation count
Total judgement output
Judgement calculation (JD) result output
Numerical calculation result output
Image output××○ (Note 3)
Screenshot output××○ (Note 3)

Notes:

1)The 4M grey camera cannot be used in combination with another type of camera.
The ANPVC82□ dedicated compact camera cable is required to connect the compact cameras.
2)USB cannot be used for the external input/output functions.
3)Image and screenshot output functions via Ethernet are received by dedicated software, Image Receiver for PV.

General specifications

ItemSpecifications
Rated operating voltage24 V DC
Operating voltage range21.6 to 26.4 V DC (including ripples)
Rated current consumption1.2 A max.
Ambient temperature during use0 to +45 ℃ 32 to +113 ℉ (However, no condensation or no freezing)
Storage ambient temperature-20 to +60 ℃ -4 to +140 ℉ (However, no condensation or no freezing)
Ambient humidity during use35 to 85 % RH (at 25 ℃ 77 ℉, However, no condensation or no freezing)
Storage ambient humidity35 to 85 % RH (at 25 ℃ 77 ℉, However, no condensation or no freezing)
Noise immunity1,000 V, Pulse width: 50 ns, 1 μs (using the noise simulator method)
Vibration resistance10 to 55 Hz, 1 sweep/min, double amplitude of 0.75 mm 0.03 in, 30 minutes each in the X, Y, and Z directions
Shock resistance196 m/s2, 5 times each in the X, Y and Z directions
Insulation resistance
(initial value)
100 MΩ or higher (measured by a 500 V DC megger)(Note 1)
Input and output terminals -- Power and ground terminals
Input and output terminals -- Non-energized metal part
Power terminal -- Non-energized metal part
Breakdown voltage
(initial value)
500 V AC for 1 min (600 V AC for 1 sec), Cutoff current: 10 mA (Note 1)
Input and output terminals -- Power and ground terminals
Input and output terminals -- Non-energized metal part
Power terminal -- Non-energized metal part
Battery life10 years approx. (at 25 ℃ 77 ℉)
Weight0.5 kg approx. (including terminal blocks)
Pollution degree2

Note :

1) The evaluation was carried out with the primary side power supply varistor and capacitor removed from the internal circuit of the unit.

Camera specifications


ItemSpecifications
Type/Part No.4M grey
/ ANPVC1470
2M grey
/ ANPVC1210
0.3M grey
/ ANPVC1040
Capture element2/3-inch CCD fixed image element1/1.8-inch CCD fixed image element1/3-inch CCD fixed image element
Pixels2,048 horizontal x 2,048 vertical pixels1,600 horizontal x 1,200 vertical pixels640 horizontal x 480 vertical pixels
Pixel size: 3.45 μm x 3.45 μm
(Square pixels)
Pixel size: 4.4 μm x 4.4 μm
(Square pixels)
Pixel size: 7.4 μm x 7.4 μm
(Square pixels)
Frame rate16 frames/sec max.30 frames/sec max.120 frames/sec max.
Lens mountC mount
Ambient temperature during use (Note 1)0 to +40℃
+32 to +104 ℉
0 to +40℃
+32 to +104 ℉
0 to +45℃
+32 to +113 ℉
Ambient humidity during use (Note 1)35 to 85% RH (at 25 ℃ 77 ℉)
Vibration resistance10 to 55 Hz, 1 sweep/min, double amplitude of 1 mm 0.04 in, 30 minutes each in the X, Y, and Z directions
Shock resistance490.3 m/s2, 1 time each in the X, Y and Z directions700 m/s2, 3 times each in the X, Y and Z directions
Weight (Excluding the lens)125 g approx.65 g approx.65 g approx.
ItemSpecifications
Type/Part No.0.3M color compact
/ ANPVC6030
0.3M grey compact
/ ANPVC5030
2M color
/ ANPVC2260
0.3M color
/ ANPVC2040
Capture element1/3-inch CMOS fixed image element1/3-inch CMOS fixed image element1/1.8-inch CCD fixed image element1/3-inch CCD fixed image element
Pixels640 horizontal x 478 vertical pixels640 horizontal x 480 vertical pixels1,600 horizontal x 1,200 vertical pixels640 horizontal x 480 vertical pixels
Pixel size: 6.0 μm x 6.0 μm
(Square pixels)
Pixel size: 6.0 μm x 6.0 μm
(Square pixels)
Pixel size: 4.4 μm x 4.4 μm
(Square pixels)
Pixel size: 7.4 μm x 7.4 μm
(Square pixels)
Frame rate90 frames/sec max.90 frames/sec max.30 frames/sec max.120 frames/sec max.
Lens mountNF mount (Note 2)C mount
Ambient temperature during use (Note 1)0 to +40℃ +32 to +104 ℉0 to +40℃ +32 to +104 ℉0 to +40℃ +32 to +104 ℉0 to +45℃ +32 to +113 ℉
Ambient humidity during use (Note 1)35 to 85% RH (at 25 ℃ 77 ℉)
Vibration resistance10 to 200 Hz, 1 sweep/10 min, 30 minutes each in the 3 directions10 to 55 Hz, 1 sweep/min, double amplitude of 1 mm 0.04 in, 30 minutes each in the X, Y, and Z directions
Shock resistance700 m/s2, 1 time each in the X, Y and Z directions700 m/s2, 3 times each in the X, Y and Z directions
Weight (Excluding the lens)30 g approx.30 g approx.65 g approx.65 g approx.

Notes :

1) However, no condensation or no freezing 2) Comes with C mount adapter.

Visual Fields

0.3M color and grey camera
ANPVC2040, ANPVC1040

0.3M color and grey camera ANPVC2040, ANPVC1040

2M color and grey camera
ANPVC2260, ANPVC1210

2M color and grey camera ANPVC2260, ANPVC1210

4M grey camera
ANPVC1470

4M grey camera ANPVC1470

0.3M color and grey compact camera
ANPVC6030, ANPVC5030

0.3M color and grey compact camera ANPVC6030, ANPVC5030

The X-direction (horizontal) visual field is the Y-direction visual field multiplied by 1.3.
* Please use these values as reference purposes only. Check the details with the PV200 User’s Manual.

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Dimensions

  • Unit: mm in

Controller unit

Main unit (Controller)

Cameras

0.3M color/grey camera
2M color/grey camera

0.3M grey compact camera
0.3M color compact camera

4M grey camera

Camera cables

Camera cable

Flexible camera cable

Camera lenses

0.3M camera lenses

ANB842NL

ANB842NL

ANB843L

ANB843L

ANB845NL

ANB845NL

ANB846NL

ANB846NL

ANB847L

ANB847L

ANM88161

ANM88161

ANM88251

ANM88251

ANM88501

ANM88501

2-megapixel camera lenses

ANPVL162

ANPVL162

ANPVL252

ANPVL252

ANPVL502

ANPVL502

Adapter rings

Adapter ring

Monitor/Monitor cable

XGA monitor (10.4 inches)

VGA/XGA monitor cable

Camera attachment bracket (For 4M grey camera)

Camera attachment bracket

Operation keypad

Operation keypad

Digital power supply units for LED lighting

ANB86001

ANB86003

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Software

Software Download

Software are available for download.
>>Go to Downloads

Sample setting data [For PVWIN240]

Sample setting data saved with basic alignment conditions is available. Default settings are easily created by changing conditions such as the marks used by the user.
>>Go to Downloads

Alignment Type
 2 marks with 2 cameras

2 marks by moving 1 camera

2 marks in 1 visual field

Stage TypeXYTheta Stage

Sample Data1Sample Data2Sample Data3
UVW Stage
(Note)

Sample Data4Sample Data5Sample Data6

Note:

UVW Pin positions have to be specified.

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