Lamp Tube Type UV Curing System ANUP SERIES
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Discontinued Products
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Applications
Ⅾiscontinued
Last time buy (JST)
September 30, 2021
We are sorry, the products have been discontinued. Please refer to the details of the discontinued products and the recommended substitutes list below.
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Discontinued Products
Features
High efficiency and high intensity
Functions for this unit has been developed based on lighting and control technologies accumulated over years, including a unique Panasonic light distribution technology (efficient irradiation) and DICOOL optical mirror, which prevents the rise of workpiece temperature.
The efficient light distribution allows for high irradiation intensity, significantly enhancing productivity.
UV auto control function for automatic compensation
Our unique UV auto control function automatically compensates for decrease in the irradiation power due to lamp deterioration over time, maintaining a stable UV irradiation until the end of the lamp life.
DICOOL optical mirror (reflection mirror) adopted to prevent temperature rise
Our original DICOOL optical mirror which reflects UV rays only has been adopted. The DICOOL filter which transmits UV rays only can also be installed as an option.
These components decrease radiant heat from the lamp and reflection mirror, reducing the workpiece temperature rise by about 40 %. This feature allows for a wider application to heat-sensitive materials. Also it is equipped with a safety system that stops UV irradiation in case of an excessive temperature rise inside the lamp housing.
Preinciple of DI-cool optical mirrors and filters
Ultraviolet illumination level and rise in work temperature
Metal halide lamp developed to significantly increase the thick film curing speed
The metal halide lamp has high luminous efficiency at a wavelength range from 300 to 400 nm 0.012 to 0.016 mil, which is about 20 % higher than the efficiency of the conventional UV lamp.
This lamp is ideal for bonding, printing, marking, etc.
of materials containing a color and materials that require thick film application. Also, the lamp type can be selected according to the type of UV-curable resin or coating film thickness, etc.
Spectral energy distribution
Lamp lineup to cover the resin types and applications
The metal halide lamp is suited for thick-film sealing, coating, bonding, and other general purposes.
The UV lamp is suited for applications that require higher surface-curing performance.
A lamp with the best irradiation width can be chosen depending on workpiece size
Area with 75 % peak intensity is defined as effective irradiation width. The standard effective irradiation width along the lamp width is 50 mm 1.969 in, and the effective irradiation width along the lamp length is as shown in the table below.
Areas outside the effective irradiation width are also irradiated with UV rays; however, the irradiation intensity in these areas are lower.
Irradiation width and lamp output intensity
Effective irradiation width (mm in) | Lamp output | Lamp emission length (mm in) | |||
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Along the lamp width | Along the lamp length | Lamp output intensity | |||
80W/cm | 120W/cm | 160W/cm | |||
50 1.969 | 150 5.906 | - | - | 3kW | 180 7.087 |
50 1.969 | 200 7.874 | - | 3kW | - | 250 9.843 |
50 1.969 | 300 11.811 | 3kW | - | 6kW | 375 14.764 |
50 1.969 | 400 15.748 | - | 6kW | - | 500 19.685 |
50 1.969 | 650 25.591 | 6kW | - | - | 750 29.528 |
Note:The irradiation distance is 130 mm 5.118 in (DICOOL optical mirror).
Width along the lamp width
(Workpiece flow along the lamp length)
Width along the lamp length (Workpiece flow perpendicular to the lamp length)
Irradiation intensity (in the lamp width direction)
50mm 1.969in wide type (Standard)
■Lamp: Metal halide lamp (3 kW,120 w/cm)Reflector: DICOOL optical mirrorDistance: 130 mm5.118 in
30mm 1.181 in wide type (custom-made product)
■Lamp: Metal halide lamp (3 kW,120 w/cm)Reflector: DICOOL optical mirrorDistance: 130 mm5.118 in
100 mm 3.937 in wide type (custom-made product)
■Lamp: Metal halide lamp (3 kW,120 w/cm)Reflector: DICOOL optical mirrorDistance: 130 mm5.118 in
The 30 mm 1.181 in wide and 100 mm 3.937 in wide types are also available.
Note:The standard type is designed to uniformly irradiate the area of the 50 mm 1.969 in effective irradiation width.
POWER SUPPLY UNIT
Functions
Capacity (kW) | Ballast type | UV intensity control function |
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6 | Electronic ballast type (with a UV auto control function) | Continuous intensity control function 3 50 to 100 % range (in 5 % increments) |
3 |
Electronic ballast type has a smaller size and 40 % lower energy consumption
Compared with the conventional model (6 kW), the size and weight has been significantly reduced to approx. 2/3 to 1/3.
The power supply capacity has been cut by approx. 40 %, achieving significant energy conservation.
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Applications
Bonding and curing applications
Assembly of lens modules
Resin coatings for printed circuit boards
Sealing of LCDs and organic ELs
Curing of ink used to print text on electronic components