Panasonic Industry / Automation Controls
Panasonic Industry / Automation Controls

Dual Display Digital Pressure Sensor [For Gas] DP-100L

  • Basic Information

  • Function

  • Applications

  • Order guide

  • Option

  • Specifications

  • Dimensions

  • Circuit/ Wiring

  • Cautions For Use

------------------------------ Tab1 showing ------------------------------

Basic Information

Capable of diagnosing own state and reporting to the host device

------------------------------ Tab2 showing ------------------------------

Function

DP-100 / DP-100L Series Feature Comparison Chart

〇: Equipped, —: Not equipped

FunctionDP-100 seriesDP-100L series
StandardMulti-function本体IO-Link
通信時
RUN modeSetting the threshold value
Zero-adjustment function
Key lock function
Peak / bottom hold function
Auto reference function--

Remote zeroadjustment

function

--
ERROR INDICATION
MENU SETTING MODEComparative output 1
[制御出力(DO)]
Out put mode setting
EASY mode
Hysteresis mode
Window comparator mode
Comparative output 2
[通信出力(C/Q)]
Out put mode setting
EASY mode-*1〇*1
Hysteresis mode-*1*1
Window comparator mode-*1*1
Analogue voltage/
current output/
external input selection
Analogue voltage output---
Analogue current output---
Auto reference---
Remote zeroadjustment input---
N.O. / N.C. selection
Response time setting
Display color of the main display selection
Unit selection〇*2*2--
PRO MODESub-display selection
Display speed selection
Hysteresis fixed value selection
Displayed color relation selection-
Eco mode setting
Setting check code
Setting copy mode--
Reset setting

 

------------------------------ Tab3 showing ------------------------------

Applications

IoT Examples at FA Sites

 Before the introduction of Self-Monitoring Sensors 

Preventive maintenance

●We want to avoid production line stoppage that might occur due to unexpected sensor failure.
Line stoppage hours × (manufacturing unit cost / hour) = Loss

●We want to minimize the production line down time to almost zero.

Problems

◆The amount of data to be collected is large and this may lower the PLC processing capacity.

◆The burden of data analysis is large.

◆Resetting the replaced sensors is troublesome.

 After the introduction of Self‑Monitoring Sensors
 From preventive maintenance to predictive maintenance 

Leave the sensor diagnosis to the sensor itself.

●All you need to do is to monitor the sensor state.

●PLC can be used exclusively for controlling devices.

●Possible to check detail information at a desired timing.

Leave the resetting for replaced sensors to the higher-level master

●Automatically written from the connected master.

●Possible not only to save time but also to prevent human errors.

IoT Examples at FA Sites 02

 Before the introduction of Self-Monitoring Sensors 

Remote controlling and batch settings

●We want to place sensors close to sensing points as much as possible.
However, it is often difficult to make settings, particularly when there are many sensors to install.

●We want to send predetermined parameter values in a batch file for a repeater, etc.

●We want to confirm that required sensors are properly connected at the startup of the system.

iolinkapp_pic02

Problems

◆It takes time to set sensors.

◆We want to avoid mistakes in setting sensors or wiring.

 After the introduction of Self‑Monitoring Sensors  

Fully utilize the advantages of the IO‑Link output.

●Possible to read or write set values through external
interface.

●Possible to set multiple sensors in a batch process.

●Possible to save the set parameters in an external medium.

●Possible to recognize and discriminate individual information.

------------------------------ Tab4 showing ------------------------------

Order guide

Model No.

Model No.

Discrete wire type

TypeAppearanceRated pressure
range
Model No.Pressure portControl output
For low
pressure

-100.0~
+100.0kPa
DP-101ZL3-M-PM5 female threadPNP open-collector
transistor
For high
pressure
-0.100~
+1.000MPa
DP-102ZL3-M-P

M12 connector type

TypeAppearanceRated pressure
range
Model No.Pressure portControl output
For low
pressure

-100.0~
+100.0kPa
DP-101ZL3-M-P-CM5 female threadPNP open-collector
transistor
For high
pressure
-0.100~
+1.000MPa
DP-102ZL3-M-P-C

Note:

Smartclick is a registered trademark of OMRON Corporation.

Accessory

CN-14A-C2 (Connector attached cable 2 m 6.562 ft)

CN-14A-C2

* M12 connector cable (0.3 m0.984 ft) is not sold separately.

------------------------------ Tab5 showing ------------------------------

Option

DesignationModel No.Description
Connector
attached cable
CN-14A-C1Length: 1 m 3.281 ftDiscrete wires
0.2 mm2 4-core cabtyre cable with
connector on one end
Cable outer diameter: ø3.7 mm ø0.146 in
CN-14A-C2(Note)Length: 2 m 6.562 ft
CN-14A-C3Length: 3 m 9.843 ft
CN-14A-C5Length: 5 m 16.404 ft
Connector
attached cable
(Bendingresistant
cable)
CN-14A-R-C1Length: 1 m 3.281 ftDiscrete wires
0.2 mm2 4-core bending-resistant
cabtyre cable with connector on one
end
Cable outer diameter: ø3.7 mm ø0.146 in
CN-14A-R-C2Length: 2 m 6.562 ft
CN-14A-R-C3Length: 3 m 9.843 ft
CN-14A-R-C5Length: 5 m 16.404 ft
ConnectorCN-14ASet of 10 housings and 40 contacts
Sensor
mounting
bracket
MS-DP1-1Allows sensors to be installed on the flooring or ceiling.
Multiple sensors can also be mounted closely.
MS-DP1-5Allows sensors to be installed on the wall. Multiple sensors
can also be mounted closely.
Panel mounting
bracket
MS-DP1-2Allows installation to panels with thickness of 1 to 6 mm
0.039 to 0.236 in. Multiple sensors can also be mounted
closely.
MS-DP1-4Allows replacement from DP2 / DP3 series to DP-100L
series. For newly designed set-up, please use panel
mounting bracket MS-DP1-2 for panel mounting.
Front protection
cover
MS-DP1-3Protects the adjustment surfaces of sensors.
(Can be attached when using the panel mounting bracket
MS-DP1-2)
DPX-04Protects the adjustment surfaces of sensors.
(Can be attached when using the panel mounting bracket
MS-DP1-4)
Conversion
bushing
MS-DP1-7By equipping with the sensor, pressure port can be converted
to Rc1/8 female thread. Replacement from DP2 / DP3 series
is possible.
Flat attachmentMS-DP1-FMM5 female threadPressure port and cable can now be
pulled out in downward, left or right
directions. Flat mounting on surfaces
such as the wall is made possible.
MS-DP1-FRRc1/8 female thread
MS-DP1-FNNPT1/8 female thread
MS-DP1-FEG1/8 female thread

Note:The connector attached cable CN-14A-C2 is supplied with DP-10□ZL3-M-P.

Connector attached cable

•CN-14A-C□ •CN-14A-R-C□

Sensor mounting bracket

· MS-DP1-1

MS-DP1-1

· MS-DP1-5

MS-DP1-5

Panel mounting bracket, Front protection cover

· MS-DP1-2
· MS-DP1-3

MS-DP1-2, MS-DP1-3

· MS-DP1-4
 

MS-DP1-4

Conversion bushing

· MS-DP1-7

MS-DP1-7

Flat attachment

· MS-DP1-FM
 
 

Net weight: MS-DP1-FM 15g approx.MS-DP1-FR/FN/FE 25g approx.Two M3 (length 8 mm0.315 in) screws, twoM4 (length 20 mm0.787 in) screws are attached.

· MS-DP1-FR
· MS-DP1-FN
· MS-DP1-FE

Net weight: MS-DP1-FM 25g approx.MS-DP1-FR/FN/FE 25g approx.Two M3 (length 8 mm0.315 in) screws, twoM4 (length 20 mm0.787 in) screws are attached.

Recommended connector*

Manufactured by J.S.T. Mfg. Co.,Ltd.
Contact: SPHD-001T-P0.5
Housing: PAP-04V-S

Recommended crimping tool*

Manufactured by J.S.T. Mfg. Co.,Ltd.
Model No.: YC-610R

Recommended e-CON connector

Manufactured by 3M Japan Limited
Adapted connector : 37104-3122-000 FL

Please refer to "Introducing the 3M™ mini-clamp connector" for details.

Recommended extension cables for M12 connector type

Manufactured by OMRON Corporation
Extension cable with connectors on both ends XS5W series

*Smartclick is a trademark or registered trademark of OMRON Corporation.

------------------------------ Tab6 showing ------------------------------

Specifications

TypeDiscrete wire typeM12 connector type
For low pressureFor high pressureFor low pressureFor high pressure
Model No.DP-101ZL3-M-PDP-102ZL3-M-PDP-101ZL3-M-P-CDP-102ZL3-M-P-C
Regulatory compliance and
certification
CE Marking (EMC Directive, RoHS Directive), UKCA Marking (EMC Regulations, RoHS Regulations), UL/c-UL Certification
Type of pressureGauge pressure
Rated pressure range-100.0~+100.0kPa-0.100~+1.000MPa-100.0~+100.0kPa-0.100~+1.000MPa
Set pressure range-101.0~+101.0kPa-0.101~+1.010MPa-101.0~+101.0kPa-0.101~+1.010MPa
Pressure withstandability500kPa1.5MPa500kPa1.5MPa
Applicable fluidNon-corrosive gas
Supply voltage12 to 24 V DC ±10 % Ripple P-P 10 % or less
Power consumption (Note 2)Normal operation: 720 mW or less (Current consumption 30 mA or less at 24 V supply voltage)
ECO mode: 480 mW or less at STD (Current consumption 20 mA or less at 24 V supply voltage)
360 mW or less at FULL (Current consumption 15 mA or less at 24 V supply voltage)
Communication
output (C/Q)
(Note 3)
IO-Link
communication
IO-Link Specification V1.1
Baud rateCOM3(230.4kbps)
Process data4byte
Minimum
cycle time
1.0ms
Control output (DO)PNP open-collector transistor
• Maximum source current: 50 mA
• Applied voltage: 30 V DC or less (between output and +V)
• Residual voltage: 2 V or less (at 50 mA source current)
 Output operationNO/NC (selectable by key operation)
Output modesEASY mode / Hysteresis mode / Window comparator mode
HysteresisMinimum 1 digit (variable)
Repeatability±0.1%F.S.(within ±2 digits)±0.2%F.S.(within ±2 digits)±0.1%F.S(within ±2 digits)±0.2%F.S.(within ±2 digits)
Response time2.5ms、5ms、10ms、25ms、50ms、100ms、250ms、500ms、1,000ms、5,000ms selectable by key operation
Short-circuit protectionIncorporated
Display4 digits + 4 digits 3-color LCD display (Display refresh rate: 250 ms, 500 ms, 1,000 ms, selectable by key operation)
 Displayable pressure range-101.0~+101.0kPa-0.101~+1.010MPa-101.0~+101.0kPa-0.101~+1.010MPa
Output indicatorOrange LED
(Output operation indicator 1: Flashes during IO-Link communication, Lights up when the control output is ON during non-IO-Link communication (synchronized with the output operation indicator 2)
Output operation indicator 2: Lights up when the control output is ON)
Environmental resistanceProtectionIP40(IEC)
Ambient temperature−10 to +50℃ +14 to +122 ℉(No dew condensation or icing allowed), Storage: −10 to +60℃ +14 to +140 ℉
Ambient humidity35 to 85 % RH, Storage: 35 to 85 % RH
Voltage withstandability1,000 V AC for one min. between all supply terminals connected together and enclosure
Insulation resistance50 MΩ or more with 500 V DC megger between all supply terminals connected together and enclosure
Vibration resistance10 to 500 Hz frequency, 3 mm 0.118 in double amplitude or maximum acceleration 196 m/s2, in X, Y and Z directions for two hours each
(when panel or flat attachment is mounted: 10 to 150 Hz frequency, 0.75 mm 0.030 in double amplitude or maximum acceleration 49 m/s2, in X, Y and Z directions for two hours each)
Shock resistance100 m/s2 acceleration (10 G approx.) in X, Y and Z directions three times each
Temperature characteristicsWithin ±0.5 % F.S.
(at +20℃ +68 ℉)
Within ±1 % F.S.
(at +20℃ +68 ℉)
Within ±0.5 % F.S.
(at +20℃ +68 ℉)
Within ±1 % F.S.
(at +20℃ +68 ℉)
Pressure portM5 female thread
MaterialEnclosure: PBT (glass fiber reinforced), LCD display: Acrylic, Pressure port: Stainless steel (SUS303) ,
Mounting threaded part: Brass (nickel plated), Switch part: Silicone rubber
Connecting methodConnector
Cable lengthTotal length up to 20 m 65.617 ft (Condition of CE compliance less than 20 m 65.617 ft) is possible with 0.3 mm2, or more, cable.
WeightNet weight: 30 g approx., Gross weight: 125 g approx.Net weight: 30 g approx., Gross weight: 95 g approx.
AccessoriesCN-14A-C2 (Connector attached cable 2 m 6.562 ft): 1 pc.Dedicated M12 connector cable, 0.3 m 0.984 ft long: 1 pc.

Notes: 1)

Where measurement conditions have not been specified precisely, the conditions used were an ambient temperature of +20℃ +68℉.

2)

The power consumption does not include the output load current.

3)

When the sensor is used as an ordinary sensor, the communication output (C/Q) provides the same output operation as the control output (DO).

------------------------------ Tab7 showing ------------------------------

Dimensions

  • Unit: mm in

DP-10□ZL3-M-P(-C)

Sensor

MS-DP1-1

Sensor mounting bracket (Optional)

MS-DP1-1

Material : Cold rolled carbon steel (SPCC) (Trivalent uni-chrome plated)Two M3 (length 6 mm0.236 in) screws with washers are attached.

Assembly dimensions

Assembly dimensions

MS-DP1-5

Sensor mounting bracket (Optional)

MS-DP1-5

Material: Stainless steel (SUS304)Two M3 (length 6 mm0.236 in) screws with washers are attached.

Assembly dimensions

Assembly dimensions

MS-DP1-2
MS-DP1-3

Panel mounting bracket (Optional), Front protection cover (Optional)

Assembly dimensions

Assembly dimensions

Material: Polyacetal (Panel mounting bracket)Polycarbonate (Front protection cover)

Panel cut-out dimensions

Panel cut-out dimensions

Note:The panel thickness should be 1 to 6 mm0.039 to 0.236 in.

MS-DP1-4

Panel mounting bracket (Optional)

Assembly dimensions

MS-DP1-4

Material:Nylon 6 (Panel mounting bracket body)Stainless steel (SUS304)(Panel mounting bracket)Cold rolled carbon steel (SPCC)(Trivalent uni-chrome plated) (Spacer)

Panel cut-out dimensions

Panel cut-out dimensions

Note:The panel thickness should be 1 to 3.2 mm0.039 to 0.126 in.

MS-DP1-7

Conversion bushing (Optional)

MS-DP1-7

Material: Brass (Nickel plated)Weight: 10 g approx.

MS-DP1-FM

Flat attachment (Optional)

Assembly dimensions

MS-DP1-FM

Material:

Polybutylene terephthalate (PBT)
(Glass fiber reinforced) (Enclosure)
Stainless steel (SUS303) (Pressure port)
Hydrogenated Nitrile Butadiene Rubber
(H-NBR) (O-ring)

Weight :

15 g approx. (flat attachment only)

Two M3 (length 8 mm 0.315 in) screws, two M4 (length 20 mm 0.787 in) screws are attached.

MS-DP1-FR/FN/FE

Flat attachment (Optional)

Assembly dimensions

MS-DP1-FR/FN/FE

Material:Polybutylene terephthalate (PBT)(Glass fiber reinforced) (Enclosure)Stainless steel (SUS303) (Pressure port)Hydrogenated Nitrile Butadiene Rubber(H-NBR) (O-ring)Weight :25 g approx. (flat attachment only)

Two M3 (length 8 mm 0.315 in) screws, two M4 (length 20 mm 0.787 in) screws are attached.

CN-14A(-R)-C□

Connector attached cable (Optional, CN-14A-C2 is attached to DP-10□ZL3-M-P)

CN-14A(-R)-C□

•Length L

Model No.Length L
(mm in)
CN-14A(-R)-C11,000 39.370
CN-14A(-R)-C22,000 78.740
CN-14A(-R)-C33,000 118.110
CN-14A(-R)-C55,000 196.850

Dedicated M12 connector cable (attached to DP-10□ZL3-M-P-C)

Note: Be sure to use the dedicated M12 connector cable attached to the product. Note that the pin arrangement is different from that for commercially available M12 connector cables.

------------------------------ Tab8 showing ------------------------------

I/O Circuit and Wiring diagrams

Terminal arrangement diagram of the connector on the sensor side

Terminal arrangement diagram of the connector on the sensor side

Terminal No.Designation
+V
Communication output (C/Q) (Note)
Control output (DO)
0V

Note:

When the sensor is used as an ordinary sensor, the communication output (C/Q) provides the same output operation as the control output (DO).

WIRING DIAGRAMS

DP-10□ZL3-M-P

Discrete wire type

<When using as an ordinary sensor>

When using as an ordinary sensor

<When connecting to the IO-Link master>

When connecting to the IO-Link master

Note:

When the sensor is used as an ordinary sensor, the communication output (C/Q) provides the same output operation as the control output (DO).

DP-10□ZL3-M-P-C

M12M12 connector type

<When using as an ordinary sensor>

When using as an ordinary sensor

<When connecting to the IO-Link master>

When connecting to the IO-Link master

Notes: 1)

When the sensor is used as an ordinary sensor, the communication output (C/Q) provides the same output operation as the control output (DO).

2)

Be sure to use the dedicated M12 connector cable attached to the product. Note that the pin arrangement is different from that for commercially available M12 connector cables.

3)

When wiring with the discrete wire or extending the cable from the dedicated M12 connector attached to the product, separately prepare commercially available M12 connector cable.

M12 connector terminal arrangement diagram

M12 connector type

Terminal No.Designation
+V
Control output (DO)
0V
Communication output (C/Q) (Note)

Note:

When the sensor is used as an ordinary sensor, the communication output (C/Q) provides the same output operation as the control output (DO).

------------------------------ Tab9 showing ------------------------------

Cautions For Use

This catalog is a guide to select a suitable product.
Be sure to read instruction manual attached to the product prior to its use.

  • Never use this product as a sensing device for personnel protection.
  • In case of using sensing devices for personnel protection, use products which meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country.
  • The DP-100L series is designed for use with non-corrosive gas.
    It cannot be used with liquid or corrosive gas.

Wiring

  • Make sure that the power supply is off while wiring.
  • Verify that the supply voltage variation is within the rating.
  • If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground.
  • In case noise generating equipment (switching regulator, inverter motor, etc.) is used in the vicinity of this sensor, connect the frame ground (F.G.) terminal of the equipment to an actual ground.
  • Do not run the wires together with high-voltage lines or power lines or put them in the same raceway. This can cause malfunction due to induction.
  • Incorrect wiring will cause problems with operation.

Connection

  • Do not apply stress directly to the connection cable leader or to the connector.

Connection

Mounting

  • MS-DP1-1 / MS-DP1-5 sensor mounting brackets are available separately, and it should be used for mounting.
    When tightening the sensor to the sensor mounting bracket, use a tightening torque of 0.5 N·m or less.

  • The MS-DP1-2 panel mounting bracket (optional) and the MS-DP1-3 front protection cover (optional) are also available.

  • The MS-DP1-4 panel mounting bracket is available when switching from the DP2 / DP3 series.

  • The MS-DP1-7 conversion bushing is available. It can be used to switch between this model and the DP2 / DP3 series.
    When connecting to the pressure port, use a tightening torque of 1.0 N·m or less.

(1)Decide the direction of this product to mount with the sensor.

  • The MS-DP1-F□ flat attachment is available. If using the MS-DP1-F□ flat attachment (optional), install by following the procedures given below.

Note:It is not possible to mount this product such that the pressure port faces upward.

(2)Mount this product with the M3 female threads of the sensor by using the attached M3 (length 8 mm 0.315 in) screws. The tightening torque should be 0.5 N·m or less.

(3)Mount this product with the mounting surface by using the attached M4 (length 20 mm 0.787 in) screws. The tightening torque should be 1.2 N·m or less.

Note: Take care that if the cable with connector is sticking out of the side groove of this product when mounting, the cable may disconnected.

Piping

  • If connecting a commercially-available joint to the pressure port of the sensor, hold the main unit in your hand to steady it, and tighten to a torque of 1 N·m or less.
    If it is tightened to an excessive torque, the joint or the main unit may become damaged.
  • If connecting a commercially-available joint to the pressure port of the MS-DP1-7 conversion bushing, tighten to a torque of 9.8 N·m or less.

  • The tightening torque should be 1 N·m or less when connecting a coupling to the pressure port of MS‑DP1‑FM flat attachment.

  • When connecting the coupling to the pressure port of MS‑DP1‑FR/FE/FN flat attachment, hold the pressure port with a 14 mm 0.551 in spanner and make sure that the tightening torque is 9.8 N·m or less.
    In addition, in order to prevent any leakage, wind a sealing tape on the coupling when connecting.

Note: Do not tighten the pressure port by holding the product with the spanner.It may cause the product breakage.

Flat attachment MS-DP1-F□

  • Make sure to mount MS-DP1-F□ with the sensor properly.
    If it is not mounted properly, air leakage may occur.
  • Take care that the excessive mounting and dismounting of this product may cause deterioration of the O-ring.
  • If you touch the O-ring of MS-DP1-F□, or any scratch or dust, etc. is attached to it, air leakage may occur and the sensing performance may deteriorate.
    Take sufficient care when using and storing MS-DP1-F□.

Others

  • This product has been developed / produced for industrial use only.
  • Use within the rated pressure range.
  • Do not apply pressure exceeding the pressure withstandability value. The diaphragm will get damaged and correct operation shall not be maintained.
  • Do not use during the initial transient time (0.5 sec. approx.) after the power supply is switched on.
  • This product is suitable for indoor use only.
  • The specification may not be satisfied in a strong magnetic field.
  • Avoid dust, dirt, and steam.
  • Take care that the sensor does not come in direct contact with water, oil, grease, or organic solvents, such as, thinner, etc.
  • Do not insert wires, etc., into the pressure port.
    The diaphragm will get damaged and correct operation shall not be maintained.
  • Do not operate the keys with pointed or sharp objects.

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