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Panasonic Industry / Automation Controls

ANPV0232ADP｜PV230

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Product Number

ANPV0232ADP

Part Number

ANPV0232ADP

Product

Machine Vision System

Details

Micro-Imagechecker

Product Name

 PV230
Substitute
Sub Prod No.
Sub Part No.
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*Specifications and design of the products are subject to change without notice for the product improvement.

Spec Detail

Specifications and design of the products are subject to change without notice for the product improvement.
ItemSpecifications
Part NumberANPV0232ADP
Product NumberANPV0232ADP
Products NameMachine Vision System
Product detailsMicro-Imagechecker

General specifications

ItemSpecifications
Rated operating voltage24 V DC
Operating voltage range21.6 to 26.4 V DC (including ripples)
Rated current consumption1.2 A max.
Ambient temperature during use0 to +45 ℃ 32 to +113 ℉ (However, no condensation or no freezing)
Storage ambient temperature-20 to +60 ℃ -4 to +140 ℉ (However, no condensation or no freezing)
Ambient humidity during use35 to 85 % RH (at 25 ℃ 77 ℉, However, no condensation or no freezing)
Storage ambient humidity35 to 85 % RH (at 25 ℃ 77 ℉, However, no condensation or no freezing)
Noise immunity1,000 V, Pulse width: 50 ns, 1 μs (using the noise simulator method)
Vibration resistance10 to 55 Hz, 1 sweep/min, double amplitude of 0.75 mm 0.03 in, 30 minutes each in the X, Y, and Z directions
Shock resistance196 m/s2, 5 times each in the X, Y and Z directions
Insulation resistance (initial value)100 MΩ or higher (measured by a 500 V DC megger) *1
Input and output terminals -- Power and ground terminals
Input and output terminals -- Non-energized metal part
Power terminal -- Non-energized metal part
*1 : The evaluation was carried out with the primary side power supply varistor and capacitor removed from the internal circuit of the unit.
Breakdown voltage (initial value)500 V AC for 1 min (600 V AC for 1 sec), Cutoff current: 10 mA *1
Input and output terminals -- Power and ground terminals
Input and output terminals -- Non-energized metal part
Power terminal -- Non-energized metal part
*1 : The evaluation was carried out with the primary side power supply varistor and capacitor removed from the internal circuit of the unit.
Battery life10 years approx. (at 25 ℃ 77 ℉)
Weight0.5 kg approx. (including terminal blocks)
Pollution degree2

Functional specifications

ItemSpecifications
CPU32-bit, RISC CPU & DSP
Input/output : CamerasUp to two cameras selected from among 0.3M grey/grey compact/color cameras (640 x 480), 0.3M color compact camera (640 x 478) and 2M grey/color cameras (1,600 x 1,200) can be connected.
Up to two 4M grey cameras can be connected. *1
*1 : The 4M grey camera cannot be used in combination with another type of camera.The ANPVC82□ dedicated compact camera cable is required to connect the compact cameras.
Input/output : Monitor outputAnalog RGB (640 x 480) output
Input/output : Memory cardSD/SDHC memory card
Input/output : PLC communication compatible models (RS232C)Panasonic Industrial Devices SUNX : FP series
OMRON : C, CV, and CS1 series
Mitsubishi Electric : A, Q, FX, and FX2N series
Fuji Electric : MICREX-SX SPH series
Allen-Bradley : SLC500 series
Modbus RTU compatible (performance confirmed with Siemens S7-1200)
Input/output : PLC communication compatible models (Ethernet)Panasonic Industrial Devices SUNX : FP series, ET-LAN unit
Mitsubishi Electric : Q series
Yokogawa Electric : FA-M3 series
Input/output : PLC communication commandSpecifiable external command instruction using PLC communication Command input format: polling / parallel input
Input/output : Parallel14 inputs / 15 outputs
Input/output : Keypad inputConnector for dedicated keypad (ANPVP**), 1 channel
Menu displayFour languages (five fonts), Switchable (Japanese, English, Korean, Traditional Chinese and Simplified Chinese)
Monitor displaySplit-screen display of up to two camera images, Zoom function (2 to 400%)
Image display: Through/Memory/NG object images
Display effects: Greyscale/Slice level group/Preprocessing group/Color/Extraction and binary/Grey conversion image
Display area (640 x 480)
Processing methodsGreyscale processing/Thresholding processin/Color extraction/Grey conversion
Processing resolution2M camera (grey/color): 1,600 horizontal x 1,200 vertical pixels
0.3M camera (grey/grey compact/color): 640 horizontal x 480 vertical pixels
0.3M camera (color compact): 640 horizontal x 478 vertical pixels
4M camera (grey): 2,048 horizontal x 2,048 vertical pixels
Trigger inputSelect from: All cameras or detection trigger
Number of connected camerasUp to two cameras
Camera connectionConnection by Power Over Camera Link (PoCL)
Capture methodFrame shooting only. Capable of partial capture of one point
In partial capture mode, the minimum capture area to be set for the 0.3M/4M camera is one line, and that for the 2M camera is 100 lines.
(The area can be set in increments of one line for the grey camera, and two lines for the color camera.)
Shutter speed30 μs to 1,000 ms (Set in increments of 10 μs)
However, 0.3M grey compact camera is 100μs to 500 ms (Set in increments of 10μs)
Gain setting range1.0 to 5.0
No. of product types256 types max. (depends on setting data)
PasswordSwitching from the current operating screen to the setup screen can be password controlled (within 15 characters).
Administration classification: invalid/valid (limit setting screen transition and limit regular menu switching)
Inspection functions (Checkers)1,000 checkers/product type max., including those for geometry calculation and character/figure drawing (depends on setting data)
Position adjustment, Position rotation adjustment, Rotation adjustment area size adjustment, Line, Binary window, Grey window, Binary edge, Grey edge, Feature extraction, Smart matching, Contour matching, Flaw detection, Connector (binary window), Connector (grey window), Connector (grey edge), Smart edge (circles), Smart edge (line), Color window, Code Reader
* Number of range masks: 16 ranges/checker
* Maximum registrable number of smart matching and contour matching templates: 2,000 pcs.
Geometry calculation1,000 checkers/product type max., including those for inspection functions and character/figure drawing (depends on setting data)
Eight calculation functions (distance between two points, intersection of two lines, median lines of two lines, perpendicular distance, approximate straight line, approximate circle, and approximate ellipse)
Character/Figure drawingUp to 10,000 characters/graphics (1,000 checkers x 10)/product type can be displayed on the images (depends on setting data).
Inspection operation modeSequential processing: After completing the result output, the next image capture for inspection can be started.
Parallel processing: After the capture and the synchronized output of results of the previous inspection are completed, the image capture process for the next inspection is ready to start, and then the capture and inspection results output are processed concurrently.
Slice level group16 group/camera, 256-grey scale (0 to 255)
Image preprocessPreprocessing selections: Grey conversion / Color extraction / Grey preprocessing

[Grey conversion]
Available only when a color camera is connected. For each product type, 16 groups/camera
Each R/G/B value setting for grey conversion can be changed within the range of -1,000 to 1,000.

[Color extraction]
Available only when a color camera is connected. Color extraction mode: Selectable between high speed and expansion
Number of extractable colors; High speed: A total of 16 colors when one camera is connected and eight colors when two cameras are connected.
Expansion: A total of 128 colors when one camera is connected and 64 colors when two cameras are connected.
Only eight registered colors can be selected from one checker.

[Grey preprocessing]
For each product type, 16 groups/camera, 10 stages max.
Preprocessing filters: 21 types
(Dilation, Erosion, Erosion → Dilation, Dilation → Erosion, Auto correction, Grey cut, Area averaging, Correction settings, Median, Smoothing, Sobel, Prewitt, Laplacian, Edge extraction X, Edge extraction Y, Sharpen, Tophat, Dynamic, Grey difference, Rotation, and Reflect)
Numerical calculation1,000 formulas/product type max., including those for judgement output (depends on setting data)
Calculations involving output values of inspection functions

[Operators]
Four fundamental operations (+, -, x, ÷), Bracket operations, Trigonometric functions (14 types), Comparison functions (6 types), Math functions (15 types), Geometry functions (18 types), Coordinate conversion functions (8 types)

[Statistic data operation items]
Scan count/OK count/NG count/Average/Variance/Max./Min./Range/OK average/OK variance/OK judgment max./OK judgment min./OK range/NG average/NG variance/NG judgment max./NG judgment min./NG range User limit: 1,000 items /product type max.

[Other operation items]
Previous data of numerical calculation and judgment results, general-purpose registers

[Number of reference operators]
16 items/formula max.
Judgement output1,000 formula/product type max., including those for numerical calculation (depends on setting data)
Substitution for and logical calculation of judgement results from checkers and numerical calculations

[Operators]
NOT/AND/OR/XOR/Brackets

[Number of reference items]
16 items/formula max.

[Others]
Total judgment conditions, save image conditions, Image output conditions, parallel output setting (8 outputs from OUT0 to OUT7 and 16 outputs from OUT0 to OUT15, or all setting output)
Collective movingCollective movement of set checkers in units of position/rotation adjustment groups
Specify the "Move" or "Not move" option for each checker type.
However, position and rotation adjustment checkers cannot be moved.
Marker8 markers/product type max. for each camera, Graphic display on the operation screen, Selectable from six colors
[Shapes]
Rectangle/Circle, Ellipse/Polygon/Line/Cross
Data R/WTwo-window display of up to 80 (5x16) cells/product type on screen in table form in RUN mode
Substitution of title input, checker conditions/results, numerical calculation results, numerical calculation judgment results, judgment results, statistical results possible. Change of upper/lower limits of numerical computation in the table in RUN mode possible.
Select menuMaximum registrable number of arbitrary setup items in setup screen on menu: 16 items x 50 pages/type.

[Registration information]
Button / Text / Page move / Separator

[Button allocation method]
FUNC key for item / Selection from list

[Others]
Page name registration possible
CalibrationCoordinates, coordinate origin, horizontal and vertical coefficients can be set for each camera to obtain actual dimensions for each product type.

[Processing method]
Unit conversion / 1 point coordinate conversion / 2 point coordinate conversion / 3 points coordinate conversion

[Operation method]
Static / Dynamic

[Standard registration]
Arbitrary position / Smart matching / Contour matching / Intersection / Centre of circle / Feature extraction
Conversion dataCoordinates, coordinate origin, horizontal and vertical coefficients can be set for each camera to obtain actual dimensions.

[Others]
Comment input
Template re-registration settings[Position]
Set position/Adjusted position

[Display]
Yes/No
Execution mode[Normal execution]
Execution of all checkers

[Branch execution]
Destination blocks (0 to 9) can be set.

[Designated execution]
Blocks to be executed (0 to 9) can be set.

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