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Panasonic Industry / Automation Controls

Pulse AC Method Area Ionizer ER-X

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  • Basic Information

  • Applications

  • Order guide

  • Option

  • Specifications

  • Dimensions

  • Circuit/ Wiring

  • Charge removal characteristics

  • Cautions For Use

------------------------------ Tab1 showing ------------------------------

Basic Information

High-Speed, Airless Charge Removal

UL,CE,CSA,UKCA Approved

UL, CSA : Certified by TÜV SÜD America Inc.

    Features

    "Fast Charge Removal", "Airless", "Low-Pressure". Three charge removal modes for diverse application coverage

    The ER-X series offers an airless charge removal capability to eliminate the need for compressed air in addition to low pressure and high speed compressed air based modes. Furthermore, it supports dual-head configurations for expanded application coverage.

    『無風（エアレス）』『微風』『高速』のあらゆる除電で、多様なアプリケーションに対応。

    Massive ion discharge when using air reduces charge removal time

    By applying a compressed air source, the ion volume increases providing an improved tact time for substrate ionization. This makes the ER-X suitable for applications such as electronic paper and thin film solar cells, where charge removal time is directly linked to productivity.

    Prevents dust dispersion and cleanliness degradation!

    The ER-X series can effectively remove surface charges with an air pressure of less than 0.05 MPa. With the advantage of minimal dust dispersion, it is suitable for charge removal in semiconductor, FPD (mobile panel), and other applications that require high degree of cleanliness. The presence of air also helps prevent adhesion of dust to the discharge needles, requiring less cleaning than in the airless charge removal mode.

    Pulse AC method for faster charge removal

    The ER-X series has adopted the pulse AC method that alternately applies positive and negative voltages to each discharge needle. This enables generation and discharge of a large amount of ions, resulting in faster charge removal. Select from eight pulse frequencies according to your application, from 100 Hz for charge removal on nearby or moving workpieces to 1 Hz for charge removal on far-away workpieces or in a threedimensional space.

    除電時間特性

    Automatic ion balance control

    The ER-X series provides an automatic ion balance control mechanism that senses the amount of ions being generated (which changes according to environmental factors) and compensate for this deviation in the controller, thus maintaining a highly stable ion balance as an original operator setting.

    イオンバランス自動制御機能を装備

    大量イオンによる高速の除電で、『時短』に貢献

    0.3 sec. or less*1 fastest charge removal achieved with pulse AC method spot type ionizer*2

     耐熱・耐寒タイプも用意

    The pulse AC method enables the ER-X001 to generate and discharge a large amount of ions, which makes charge removal faster. Furthermore, as a spot type ionizer, it achieves the fastest charge removal of 0.3 sec.
    or less*1 (±1,000 V → ±100 V).

    *1: As of March 2016, in-company survey
    *2: Spot diameter of ø15 mm ø0.591 in or less

     

    Supports airless and low-pressure charge removal, which means charge removal is possible without blowing away tiny work pieces
    Free head placement is possible thanks to flexible cable with internal air tube
    Air supply port angle can be adjusted

    ER-X001 high-voltage unit

    超小型スリムヘッド

    前面フラット形状で清掃がラク

    放電針エアバリア構造で汚れを低減

    High and low temperature resistant type also available

    ER-X□HC 
    Bar type head compatible with ambient temperatures of -60 to +200 ℃ -76 to +392 ℉ is available.

    ユニット化で放電針の交換が簡単

    Super-compact slim head

    By thoroughly redesigning the discharge needle, we have created a super-compact slim head that combines high-speed charge removal*1 with a maintenance-saving design*2. The ER-X series can be embedded in, or retrofitted onto, equipment that did not provide enough space for antistatic measures in the past.
    *1 : Pulse AC method with built-in air tubes (max. pressure 0.5 MPa)
    *2 : Discharge needle air barrier structure, discharge needle unit for simple need replacement

    エア供給口の角度調整が可能

    Flat discharge surface for easy cleaning

    The ER-X series heads have a flat discharge face, allowing effortless cleaning of the discharge needles and air outlets by simply brushing along the groove provided.

    除電エリアとレイアウトの拡張性を高める2ヘッド接続

    Discharge needle air barrier design for reduced contamination

     A barrier of clean air around the discharge needle keeps foreign matter from adhering to it, preventing degraded performance.
    Additionally, by using separate air sources for the discharge needle barrier and ion transport, the ER-X series keeps discharge from becoming unstable due to pressure concentration, allowing the device to efficiently generate and transport ions.

    多機能搭載の2ヘッド接続可能なコントローラ

    Carefully designed to prevent contamination in manufacturing processes

     In consideration of the manufacturing process (secondary cells etc.), the ER-X series heads neither use copper nor plate processing. This minimizes the risk of contamination with foreign substances.

    Discharge needle unit for simple needle replacement

    The removable discharge needle unit (including a set of four needles) substantially simplifies maintenance. To remove the unit, just slide it toward both ends as indicated by the arrows.

    pic17

    ------------------------------ Tab2 showing ------------------------------

    Applications

    Charge removal function

    Charge removal and dust removal while separating TAB protective film

    TAB保護用フィルム剥離時の除電・除塵

    Charge removal of molded plastic components on a conveyor belt

    樹脂成形品搬送中の除電

    Charge removal and dust removal of digital camera cases on a conveyor belt

    デジタルカメラケース搬送時の除電・除塵

    Removing dust during instrument panel assembly

    メータパネル組み付け時の除塵

    Removing dust during food product cup transport

    食品カップ搬送時の除塵

    Preventing adhesion of molded parts to molds

    金型への成形品付着防止

    Prevention of part feeder clogging

    パーツフィーダの詰まり防止

    High-speed charge removal on FPCs

    FPCの高速の除電

    Preventing electrostatic damage during bonding

    ポンディング時の静電気破壊防止

    High-speed charge removal on taping machine

    テーピングマシンでの高速な除電

    Airless charge removal of minute components on a conveyor belt

    微小部品搬送中のエアレス除電

    ------------------------------ Tab3 showing ------------------------------

    Order guide

    Heads

    Head connection cable is not supplied with the head. Please order it separately.

    TypeAppearanceCharge removal time
    (±1,000 V→±100 V)    		Ion balanceEffective
    charge
    removal
    width    		Model No.
    Spot type

    		0.3 sec. or less
    (Note 1),
    0.5 sec. or less
    (Note 2)    		±30 V or less
    (Note 2, 3)    		50 mm
    1.969 in
    approx.    		ER-X001
    (Note 4)
    Bar
    type    		 

    		1 sec. or less
    (Note 2)    		80 mm
    3.150 in
    approx.    		ER-X008
    (Note 4)
    High and low
    temperature
    resistant    		ER-X008HC
    (Note 5)
     

    		160 mm
    6.299 in
    approx.    		ER-X016
    High and low
    temperature
    resistant    		ER-X016HC
    (Note 5)
     

    		320 mm
    12.598 in
    approx.    		ER-X032
    High and low
    temperature
    resistant    		ER-X032HC
    (Note 5)
     

    		480 mm
    18.898 in
    approx.    		ER-X048
    High and low
    temperature
    resistant    		ER-X048HC
    (Note 5)
     

    		640mm
    25.197 in
    approx.    		ER-X064
    High and low
    temperature
    resistant    		ER-X064HC
    (Note 5)

    Note 1: Typical value in condition of discharge distance 50 mm 1.969 in, center of the product, discharge frequency 50 Hz and air supply 60 ℓ/min.(0.3 MPa).

    Note 2: Typical value in condition of discharge distance 100 mm 3.937 in (ER-X001: 50 mm 1.969 in), center of the product, discharge frequency 50 Hz (ER‑X□HC:30 Hz) and no air supply.

    Note 3: Ion balance refers to the average value of plus and minus. The specification value is the typical one in condition used when ambient temperature change is less than ±10 ℃, ion balance is set after 30 minutes from the discharge start, the ion balance control function is set ON.

    Note 4: The ER-X001 and ER-X008 must be combined with the new-type ER-XC02 controller (produced from April 2014 on).
    Refer to "Identification of previous-type and new-type controllers and for the combination with the head".

    Note 5: The ER-X□HC high / low temperature resistant type head can be used under temperatures from -60 to +200 ℃ -76 to +392 ℉. Be sure to use this head in combination with the new-type controller, ER-XC02 (produced from April 2016 on).
    Refer to "Identification of previous-type and new-type controllers and for the combination with the head".

    Controller

    Please order power cable or AC adapter separately.

    TypeAppearanceModel No.Number of heads
    connected    		Output
    Standard type

    		ER-XC02Max. 2 unitsPhotoMOS relay

    Head connection cable

    Head connection cable is not supplied with the head. Please order it separately.

    AppearanceModel No.Description

    		ER-XCCJ2HLength: 2 m 6.562 ft
    Net weight: 120 g approx.    		Cabtyre cable with both connector
    ER-XCCJ5HLength: 5 m 16.404 ft
    Net weight: 290 g approx.
    ER-XCCJ10H
    (Note)    		Length: 10 m 32.808 ft
    Net weight: 560 g approx.

    Note: Cannot be used with the high and low temperature resistant type head ER-X□HC.

    ------------------------------ Tab4 showing ------------------------------

    Option

    DesignationModel No.Description
    Power cableER-XCC2Length: 2 m 6.562 ft,
    Net weight: 80 g approx.    		0.15 mm2 10-core cabtyre cable with connector
    Cable outer diameter: ø5.3 mm ø0.209 in
    ER-XCC5Length: 5 m 16.404 ft,
    Net weight: 190 g approx.
    AC cableCN-ACCN-C2AC cable (conforming to CCC), Length: 2 m 6.562 ft
    CN-ACKR-C2AC cable (conforming to KTL), Length: 2 m 6.562 ft
    Discharge
    needle unit    		ER-XANTFor ER-X016/X032/X048/X064. (Note 1)
    Unit with replacement tungsten needles: 1 pc.
    ER-XANT1For ER-X001.
    Unit with replacement tungsten needles: 1 pc.
    ER-XANT2For ER-X008. (Note 1)
    Unit with replacement tungsten needles: 1 pc.
    ER-XANTHCFor ER-X016HC/X032HC/X048HC/X064HC.
    Unit with replacement tungsten needles: 1 pc.
    ER-XANT2HCFor ER-X008HC.
    Unit with replacement tungsten needles: 1 pc.
    Discharge part protective coverER-XACVRFor ER-X016/X032/X048/X064. (Note 1)
    Enables to prevent electric shock by mounting to the heads.
    2 pcs per set. (Note 2)
    Material: Polycarbonate Weight: 20 g approx. (1 set)
    * No effect on charge removal capacity of the heads by mounting a discharge part protection cover.

    Notes:

    1) Cannot be used with the high and low temperature resistanttype head ER-X□HC.

    2) The number of set(s) you need depends on the head model No.

    Model No.ER-X016ER-X032ER-X048ER-X064
    No. of set
    (2 pcs per set)    		1 set2 sets3 sets4 sets

     

    Power cable

    ER-XCC□

    ER-XCC

    Discharge needle unit

    ER-XANT
    ER-XANTHC

    ER-XANT, ER-XANTHC

    ER-XANT1
     

    ER-XANT1

    ER-XANT2
    ER-XANT2HC

    ER-XANT2, ER-XANT2HC

    Discharge part protective cover

    ER-XACVR

    ER-XACVR

    ------------------------------ Tab5 showing ------------------------------

    Specifications

    Heads

    TypeSpot typeBar type
    Model No.ER-X001ER-X008ER-X016ER-X032ER-X048ER-X064
    Applicable regulations and certificationsCE Marking (EMC Directive, RoHS Directive), UKCA Marking (EMC Regulations, RoHS Regulations), TÜV SÜD certification (USA, Canada)
    Effective charge
    removal width    		50 mm
    1.969 in
    approx.    		80 mm
    3.150 in
    approx.    		160 mm
    6.299 in
    approx.    		320 mm
    12.598 in
    approx.    		480 mm
    18.898 in
    approx.    		640 mm
    25.197 in
    approx.
    Charge removal time
    (±1,000 V→±100 V)    		0.3 sec. or less (Note 1),
    0.5 sec. or less (Note 2)    		1 sec. or less (Note 2)
    Ion balance±30 V or less (Note 2, 3)
    Discharge methodPulse AC method
    Discharge frequency50 Hz / 20 Hz50 Hz / 30 Hz / 20 Hz
    / 10 Hz / 5 Hz / 1 Hz    		100 Hz / 70 Hz / 50 Hz / 30 Hz / 20 Hz / 10 Hz / 5 Hz / 1 Hz (Note 4)
    Discharge output voltage±7,000 V approx.
    Ozone generation0.01 ppm or less (Note 2)
    Maximum air pressure0.5 MPa
    Applicable fluidAir (dried clean air) (Note 5)
    Operating altitude2,000 m 6561.68 ft or less (Note 6)
    Ambient temperature0 to +50 ℃ +32 to +122 ℉ (ER-X001: 0 to +40 ℃ +32 to +104 ℉) (No dew condensation),
    Storage: -10 to +65 ℃ +14 to +149 ℉
    Ambient humidity35 to 65 % RH, Storage: 35 to 85 % RH
    Vibration resistance10 to 55 Hz (ER-X001: 10 to 150 Hz) frequency, 0.75 mm 0.030 in double amplitude in X, Y and Z directions for two hours each
    Shock resistance100 m/s2 acceleration (10 G approx.), in X, Y and Z directions three times each
    Enclosure grounding methodFloating
    MaterialMain unit enclosure: PPS, Stainless steal (SUS), Head mounting bracket: Stainless steal (SUS), Discharge needle: PC, PPS, Tungsten
    [ER-X001 – Main unit enclosure: Stainless steel (SUS), Head mounting bracket: Stainless steel (SUS), Discharge needle: PFA, Tungsten]
    Length of high-voltage cable1.2 m 3.937 ft0.5 m 1.640 ft0.5 m 1.640 ft (Note 4)
    Net weight370 g approx.330 g approx.410 g approx.530 g approx.650 g approx.780 g approx.
    AccessoryHead mounting bracket (mounted at the factory)
    TypeHigh and low temperature resistant
    Model No.ER-X008HCER-X016HCER-X032HCER-X048HCER-X064HC
    Applicable regulations and certificationsCE Marking (EMC Directive, RoHS Directive), UKCA Marking (EMC Regulations, RoHS Regulations), TÜV SÜD certification (USA, Canada)
    Effective charge
    removal width    		80 mm
    3.150 in
    approx.    		160 mm
    6.299 in
    approx.    		320 mm
    12.598 in
    approx.    		480 mm
    18.898 in
    approx.    		640 mm
    25.197 in
    approx.
    Charge removal time
    (±1,000 V→±100 V)    		1 sec. or less (Note 2)
    Ion balance±30 V or less (Note 2, 3)
    Discharge methodPulse AC method
    Discharge frequency30 Hz (Note 7)
    Discharge output voltage±7,000 V approx.
    Ozone generation0.01 ppm or less (Note 2)
    Maximum air pressure0.1 MPa
    Applicable fluidAir (dried clean air) (Note 5)
    Operating altitude2,000 m 6561.68 ft or less (Note 6)
    Ambient temperatureHead: -60 to +200 ℃ -76 to +392 ℉ (No dew condensation or icing) (Note 8), Storage: -10 to +65 ℃ +14 to +149 ℉
    High voltage unit: 0 to +50 ℃ +32 to +122 ℉ (No dew condensation), Storage: -10 to +65 ℃ +14 to +149 ℉
    Ambient humidity35 to 65 % RH, Storage: 35 to 85 % RH
    Vibration resistance10 to 55 Hz frequency, 0.75 mm 0.030 in double amplitude in X, Y and Z directions for two hours each
    Shock resistance100 m/s2 acceleration (10 G approx.), in X, Y and Z directions three times each
    Enclosure grounding methodFloating
    MaterialMain unit enclosure: PPS, Stainless steal (SUS), Head mounting bracket: Stainless steal (SUS),
    Discharge needle: PC, PPS, Tungsten, Main unit enclosure of high-voltage unit: ABS
    Length of high-voltage cableHeat-resistant shielded cable, 1.8 m 5.906 ft
    Net weight420 g approx.490 g approx.620 g approx.760 g approx.900 g approx.
    Accessoriesø6 ø0.236-4 Air tube joint: 1 pc., Seal cap: 1 pc., Head mounting bracket (mounted at the factory)

    Notes:

    1) Typical value in condition of discharge distance 50 mm 1.969 in, center of the product, discharge frequency 50 Hz and air supply 60 ℓ/min.(0.3 MPa).
    2) Typical value in condition of discharge distance 100 mm 3.937 in (ER-X001: 50 mm 1.969 in), center of the product, discharge frequency 50 Hz (ER‑X□HC:30 Hz) and no air supply.
    3) Ion balance refers to the average value of plus and minus. The specification value is the typical one in condition used when ambient temperature change is less than ±10 ℃, ion balance is set after 30 minutes from the discharge start, the ion balance control function is set ON.
    4) The high-voltage cable is also available in lengths of 1 m 3.281 ft and 2 m 6.562 ft. The discharge frequency of 1 m 3.281 ft / 2 m 6.562 ft cables is 50 / 30 / 20 / 10 / 5 / 1 Hz. For details, please contact our sales office.
    5) The dried clean air is the air dried (dew point: equivalent of -20 ℃ -4 ℉) and filtered (mesh-size: equivalent of 0.01 μm).
    6) Do not use or store in an environment that has been pressurized to an air pressure higher than the atmospheric pressure at 0 m.
    7) Set the discharge frequency to 30 Hz. Do not use any other frequency.
    8) Discoloration of the head may occur when used under high temperatures, but it does not affect the charge removal performance.

    Allowable ambient temperature of high and low temperature resistant type head ER-X□HC and its installation

    When installing, make sure to expose a section measuring 500 mm 19.685 in or more to the normal temperature area as shown below for the protection of the high-voltage unit.

    Note: The high and low temperature resistant type ER-X□HC cannot be connected with the ER-XCCJ10H head connection cable (10 m32.808 ftin length).

    Controller

    TypeController
    Model No.ER-XC02
    Applicable regulations and certificationsCE Marking (EMC Directive, RoHS Directive), UKCA Marking (EMC Regulations, RoHS Regulations), TÜV SÜD certification (USA, Canada)
    Number of heads connectedMaximum 2 units
    Supply voltage24 V DC ±10 %
    Current consumption450 mA or less when connecting 1 heads, 800 mA or less when connecting 2 heads
    IndictorDisplays status of Head 1 and 2
     DSC (Discharge)Green LED (lights up when discharging)
    CHECKOrange LED (lights up when dirt, wear, etc. of the discharge needle is detected)
    ERRORRed LED (lights up when abnormal discharge is detected)
    Level meterGreen LED (5 levels, lights up depending on amount of the charge or ion generation)
    Output
    [ALARM
    ERROR
    COM (Common)]    		PhotoMOS relay output
    • Maximum load current: 100 mA
    • Applied voltage: 30 V DC or less (between output-output common)
    • Residual voltage: 1.5 V or less (at load current of 100 mA)
     Output operationALARM:
    ON when dirt or wear of the discharge needle is detected;
    OFF when operation is normal.
    ERROR:
    OFF when abnormal discharge is detected;
    ON when operation is normal.
    Short-circuit protectionIncorporated (automatic reset type)
    Discharge control input
    (DSC OFF)    		Discharge allowed: Open,
    Discharge halt: 24 V or 0 V shorted
    Contamination level2
    Overvoltage categoryI
    Elevation2,000 m 6561.68 ft or less (Note)
    Ambient temperature0 to +50 ℃ +32 to +122 ℉ (No dew condensation),
    Storage: -10 to +65 ℃ +14 to +149 ℉
    Ambient humidity35 to 65 % RH, Storage: 35 to 85 % RH
    Voltage withstandability1,000 V AC for one min. between all supply terminals connected together and enclosure
    500 V AC for on min. between supply terminals and F.G.
    Insulation resistance20 MΩ, or more, with 250 V DC megger between all supply terminals connected together and enclosure
    Vibration resistance10 to 150 Hz frequency, 0.75 mm 0.030 in double amplitude in X, Y and Z directions for two hours each
    Shock resistance100 m/s2 acceleration (10 G approx.) in X, Y and Z directions three times each
    Enclosure grounding methodFloating
    MaterialEnclosure: ABS
    Net Weight130 g approx.
    AccessoriesPower supply / I/O connector: 1 set (Housing 5557-10R, Terminal 5556TL [manufactured by Molex])
    Ground wire (3.7 m 12.139 ft approx.): 1 pc.

    Note: Do not use or store in an environment that has been pressurized to an air pressure higher than the atmospheric pressure at 0 m.

    ------------------------------ Tab6 showing ------------------------------

    Dimensions

    • Unit: mm in

    ER-X008 / ER-X016 / ER-X032 / ER-X048 / ER-X064

    Head

    Model No.ABCD(E)
    ER-X00840 1.575106 4.173138 5.433150 5.906163 6.417
    ER-X016120 4.724194 7.638226 8.898238 9.370251 9.882
    ER-X032280 11.024354 13.937386 15.197398 15.669411 16.181
    ER-X048440 17.323514 20.236546 21.496558 21.969571 22.480
    ER-X064600 23.622674 26.535706 27.795718 28.268731 28.780

    Mounting drawing with discharge part protective cover (ER-XACVR)

    Mounting drawing with discharge part protective cover (ER-XACVR)

    Note: The ER-XACVR discharge part protective cover cannot be used on the ER-X008 or high and low temperature resistant type head ER-X□HC.

    Model No.(F)
    ER-X016159.6 6.283
    ER-X032319.6 12.583
    ER-X048479.6 18.882
    ER-X064639.6 25.181

    ER-X008HC / ER-X016HC / ER-X032HC / ER-X048HC / ER-X064HC

    Head

    ER-X008HC / ER-X016HC / ER-X032HC / ER-X048HC / ER-X064HC

    Model No.ABCD(E)
    ER-X008HC40 1.575106 4.173138 5.433150 5.906163 6.417
    ER-X016HC120 4.724194 7.638226 8.898238 9.370251 9.882
    ER-X032HC280 11.024354 13.937386 15.197398 15.669411 16.181
    ER-X048HC440 17.323514 20.236546 21.496558 21.969571 22.480
    ER-X064HC600 23.622674 26.535706 27.795718 28.268731 28.780

    ER-X001

    Head

    ER-XC02

    Controller

    ER-XC02

    ER-XCCJ□H

    Head connection cable

    ・Length L

    Model No.Length L
    ER-XCCJ2H2,000 78.740
    ER-XCCJ5H5,000 196.850
    ER-XCCJ10H10,000 393.701

    ER-XCC□

    Power cable (Optional)

    ・Length L

    Model No.Length L
    ER-XCC22,000 78.740
    ER-XCC55,000 196.850

    ER-XAPS(-EX) [Discontinued products]

    AC adapter (Optional)

    Note 1: The AC cable is not enclosed with ER-XAPS-EX.Note 2: The shape of setting switch will be changed from production at May, 2021. Please see drawing below.

    Before the modification (produced before April, 2021)

    Note: The AC cable is not enclosed with ER-XAPS-EX.

    ------------------------------ Tab7 showing ------------------------------

    I/O Circuit and Wiring diagrams

    New-type controller (produced from April 2014 on)

    Notice: Products manufactured from April 2014 and before April 2016 cannot be used with the high and low temperature resistant type head ER-X008HC.
    For the Identification of previous-type and new-type controllers and for the combination with the head, refer to
    Identification of previous-type and new-type controllers and combination with the head

    Power connector pin arrangement

    Power connector pin arrangement

    Housing: 5569-10A
              [Manufactured by Molex]

    Terminal
    No.    		Terminal
    name    		Color
    code
    10 VBlue
    2COM(-)-
    3Discharge
    control input    		Pink
    4COM(OUT)Violet
    5F.G. terminalGreen / Yellow
    624 VBrown
    7COM(+)-
    8COM(IN)White
    9Alarm outputOrange
    10Error outputBlack

    Note: Color code refers to cable colors of an optional power supply cable.

    When connecting the output to negative common

    When connecting the output to negative common

    *1

    *1

    When connecting the output to positive common

    When connecting the output to positive common

    *2

    *2

    Notes:
    1) Be sure to ground the F.G. terminal. If F.G. terminal is not connected properly, it may cause electric shock.
    In the case of ER-X001, the head mounting bracket and F.G. terminal are internally connected.
    2) To stop discharge, turn ON the discharge control input for 20 ms or longer. To start discharge, turn OFF (open) the discharge control input. Discharge will start in 20 ms.

    Previous-type controller (produced before March 2014)

    Notice: Products manufactured before March 2014 cannot be used with ER-X001, ER-X008 and the high and low temperature resistant type head ER-X□HC.
    For the Identification of previous-type and new-type controllers and for the combination with the head, refer to
    Identification of previous-type and new-type controllers and combination with the head

    Power connector pin arrangement

    Power connector pin arrangement

    Housing: 5569-10A
        [Manufactured by Molex]

    Terminal
    No.    		Terminal
    name    		Color
    code
    10 VBlue
    2COM(-)-
    3Discharge
    control input    		Pink
    4COM(OUT)Violet
    5F.G. terminalGreen / Yellow
    624 VBrown
    7COM(+)-
    8-White
    9Alarm outputOrange
    10Error outputBlack

    Note:

    Color code refers to cable colors of an optional power supply cable.

    When connecting the output to negative common

    When connecting the output to negative common

    *1

    *1

    When connecting the output to positive common

    When connecting the output to positive common

    *2

    *2

    Notes:
    1) Be sure to ground the F.G. terminal. If F.G. terminal is not connected properly, it may cause electric shock.
    2) To stop discharge, turn ON the discharge control input for 20 ms or longer. To start discharge, turn OFF (open) the discharge control input. Discharge will start in 20 ms.

    ------------------------------ Tab8 showing ------------------------------

    Charge removal characteristics

    Measured using a 150 × 150 mm 5.906 × 5.906 in CPM (charge plate monitor). (At center of CPM)
    *TYPICAL

    Common to ER-X001/X008

    Common to ER-X001/X008

    ER-X001

    ER-X001

    ER-X001

    ER-X001

    ER-X001

    ER-X008

    ER-X008

    ER-X008

    ER-X008

    ER-X008

    Common to ER-X016/X032/X048/X064

    Common to ER-X016/X032/X048/X064

    Common to ER-X016/X032/X048/X064

    Common to ER-X016/X032/X048/X064

    Common to ER-X016/X032/X048/X064

    Common to ER-X016/X032/X048/X064

    Common to ER-X016/X032/X048/X064

    Common to ER-X016/X032/X048/X064

    ER-X032

    ER-X032

    ER-X032

    ER-X032

    ER-X032

    ER-X032

    ER-X064

    ER-X064

    ER-X064

    ER-X064

    ER-X064

    ER-X064

    Common to ER-X□HC

    Common to ER-X□HC

    ER-X008HC

    ER-X008HC

    ER-X016HC

    ER-X016HC

    ------------------------------ Tab9 showing ------------------------------

    Cautions For Use

    • Never use this product as device for personnel protection.
    • In case of using devices for personnel protection, use products which meet laws or standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country.
    • This product produces high voltages.
    • Do not use this product in places where there may be a danger of flammable or combustible items being present.
    • To prevent electric shock and to conduct proper discharge, be sure to ground a frame ground (F.G.) terminal of a controller.
    • Do not place hands near the discharge needle. Doing so may cause electric shock.
    • Since the tip of the discharge needle is sharp, take sufficient care in handling the discharge needle, or injuries may result.
    • The high-voltage cable between the head and the high-voltage unit must be fixed and the minimum bend radius is less than R30 mm R1.181 in. In case of using at the bend radius R30 mm R1.181 in or less and using at moving part may cause fire and break down, etc. of the high-voltage cable.
    • Clean the discharge needle regularly (about once a week). Otherwise, optimum charge removal performance may not be achieved, and accidents or operating problems may occur.
    • If this product is used in a confined space, ozone emitted from this product may be detrimental. Be sure to provide ventilation.
    • Do not direct ionized air toward the face. Ozone may cause irritation to places such as the nose and throat.
    • When the product has been used under very high or low temperatures, do not touch the product with a bare hand. Failure to observe this caution can result in burn or injury. Be sure to let the product cool sufficiently when touching the product for maintenance or other purposes.
    • When using as a CSA and UL compliant product, use a CLASS 2 CSA/UL certified power supply, or a CSA/UL certified power supply that has been evaluated as a Limited Power Source as specified in CAN/CSA-C22.2 No.60950-1/UL60950-1.
    • This product has been developed / produced for industrial use only.
    • Do not use this product for purposes other than electric charge removal.
    • Do not use this product in environments which are outside the specification range, otherwise operating problems or damage may occur. In addition, the operating life of the product may become significantly reduced.
    • This product is a precision device. Do not apply a shock to it by dropping, for example. Accidents or operating problems may occur.
    • Never disassemble, repair or modify this product. Accidents or operating problems may occur.
    • Do not throw this product in fire. It may explode or toxic fumes may be generated.
    • Do not run the wires together with high-voltage lines or power lines or put them in the same raceway. This can cause malfunction due to induction.
    • Verify that the supply voltage variation is within the rating.
    • In case using switching regulator, be sure to connect F.G. terminal.
    • When connecting / removing the head or performing wiring or inspection work, be sure to turn off the power first. Not doing so may result in accidents, electric shock or operating problems.
    • After connecting the cables, check that the connections are correct before turning on the power. If the cables are connected incorrectly, operating problems or accidents may occur.
    • Do not use a cable with any damage such as cracks or splitting. Risk of accidents and failure.
    • Avoid use in a location with significant steam or dust, or in a location where the product may come in direct contact with water, oil, or welding spatter.
    • Do not touch the discharge needle with hard objects such as tools. If the discharge needle becomes broken, it will not provide sufficient charge removal performance, and moreover operating problems or accidents may occur.
    • During installation, fasten the product securely. If it is not securely fastened or it is subjected to continuous vibration or shock, accidents or operating problems may result.
    • Power cable that are 0.15mm2 or more and 30 m 98.425 ft or less in total length for wiring. Also, keep the wiring as short as possible in order to prevent noise.
    • When disposing of this product, treat it appropriately as industrial waste.
    • After starting discharge, it takes 30 minutes approx. for charge removal performance to stabilize. Therefore, wait 30 minutes before adjusting ion balance.
    • Use the correct combination of head, discharge needle unit and controller.

    Identification of previous-type and new-type controllers and combination with the head

    CombinationNew-type controller
    (Note)    		Previous-type
    controller
    (Note)
    Produced from April
    2016 on    		Produced from April 2014
    and before April 2016    		Produced before March 2014

    HeadSpot
    type    		ER-X001OKOKCannot be used
    Bar
    type    		ER-X008OKOKCannot be used
    ER-X016OK
    ER-X032
    ER-X048
    ER-X064
     High and Low
    temperature
    resistant    		ER-X008HCOKCannot be usedCannot be used
    ER-X016HCOK
    ER-X032HC
    ER-X048HC
    ER-X064HC

    Note: The layout of the power supply connector pins differ between new-type controllers and previous-type controllers.For details refer to I/O CIRCUIT AND WIRING DIAGRAMS.

    Mounting

    • Using 2 M4 screws or 1 M6 screw, mount the head onto the equipment housing.
    • Loosen the angle adjustment screw, adjust the head angle, and then fasten the head with the tightening torque of 0.5 N∙m or less.
    • Position the head mounting bracket of the ER-X001 at least 20 mm 0.787 in away from the tip of the head. The tightening torque for the head fixing screw must be 0.5 N∙m or less.
      After mounting and setting up the head, set the controller according to the procedures described in the instruction manual in order to properly remove electrical charge.

    Notes:

    1) Be sure to ground the equipment housing onto which the head is mounted.
    2) The distance between the head and the charge removing object should be 30 mm 1.181 in or more.
    If the static buildup of the charge removing object is 30 kV or more, set the distance to 50 mm 1.969 in or more.
    3) If there is metal near the head or between the head and the charge removing object, ion is absorbed, hindering appropriate static removal. Install the head under the following installation condition.
    4) In case using the side mounting, the discharge frequency should be 10 Hz or more.

    5) When installing two or more heads set the same frequency and keep the distance as below. In face to face or parallel using different frequency, keep the distance between the heads 400 mm 15.748 in or more.
    When installing the heads face to face, install heads in distance that the heads can perform the charge removal of a side of the object individualy.

    High-voltage unit installation

    • Use 2 M4 screws or 2 M6 screws to fasten the head.
      The tightening torques for fastening, are as follows.
      When using M4 screws: 1.2N·m
      When using M6 screws: 2.5N·m

    Notes:
    1) Do not place any objects on top of the high-voltage unit.
    2) When using multiple heads, keep the distance of at least 10 mm 0.394 in between the high-voltage units.
    3) When fastening the high-voltage unit using M6 screws, fasten before connecting the head connection cable.
    4) Use M6 screws for the installation of the high-voltage unit of the ER-X001.
    5) The minimum bending radius of the high-voltage cable is 30 mm 1.181 in.

    Controller installation

    • Mount the controller on a 35 mm 1.378 in wide DIN rail or using M4 screws.

    <When mounting on a DIN rail>

    • Pull the lock release lever to remove this product from the DIN rail.

    When mounting on a DIN rail

    • The tightening torque should be 1.2 N•m or less.

    When mounting using M4 screws

    Piping

    • Air supplied to this product will reduce contamination of the discharge needle and improve the charge removal speed.
    • The outer diameter of the air tube to fit to the air inlet portion of this product should be ø6 mm ø0.236 in.
    • Make sure that clean air (air containing no water, no oil and no dust) should be supplied.
    • Since the pressure will drop when the air piping from the main pressure supply is extended or pneumatic components (e.g., needle valve, speed controller, mini filter) are added, keep an eye on the pressure supply to the ionizer making sure it is not in short supply. For the pneumatic components, select those that can accommodate the air supply flow rate.

    ER-X008/X016/X032/X048/X064
    <Connection of pipe to head section>

    Connection of pipe to head section

    ER-X008HC/X016HC/X032HC/X048HC/X064HC
    <Connection of pipe to head section>

    Connection of pipe to head section

    ER-X001
    <Connection to high-voltage unit>

    Connection to high-voltage unit

    Note:　After inserting the tube into the joint of this product, always make sure that the tube is all the way in and securely inserted.
    Insufficient tube insertion will cause air leakage.

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